Minutes of feedthrough meeting of 19 June, 2000. ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ Present: GV, Pof, PB, MLenc, AD, TH, MGF, RM *) Milestones: - The remaining cuff and seal rings have been shipped to BOA. - The RFQ for the bellows braces and heater plates has been sent out. - The PO for dye-penetrant and radiograph tests has been sent to SM. - The graphite thermal pads pre-cut to match the resistor footprints have arrived. The high-power resistor tests should commence this week. - 2 Warm Flanges, 4 Cold Flanges, 6 Bellows Assemblies, and 4 Funnel Assemblies were cleaned last Thursday with the TRIUMF ultrasonic bath. PB's time estimates for the various cleaning tasks, with two people working, are as follows: Unload truck (PB's Nissan 1 hr Pathfinder) and set up ultrasonic bath. 6 flanges 1 hr 4 bellows 2 hrs 3 funnels 1 hr 2 bellows and 1 funnel 1 hr Reload truck 1/2 hr The cleaning procedure consisted of the following steps: 1) The parts are submerged in a cleaning tank filled with a water-based industrial cleaning solution. 2) The solution is agitated with submersible ultrasonic transducers. 3) After a soak period (of approx. 10 min) the items are removed from the cleaning solution and the surfaces are brushed or wiped and all tapped holes are cleaned with a test tube cleaning brush spun in reverse on an electric drill. 4) The parts are returned to the cleaning tank and agitated for an additional period of approx. 10 min. 5) The parts are removed from the cleaning solution and rinsed with water sprayed from a nozzle. 6) The parts are dried with an air nozzle. With the bellows it is necessary to soak up the water from the inside of the convolutes with a cloth before drying. 7) When dry the parts are sealed in polyethylene. The bellows proved to be the most difficult item to clean, primarily due to the difficulty in rinsing off the cleaning detergent and removing the rinse water from the inside convolutes. *) Alberto Desirelli has requested that the most recent weld tests be redone, this time with the weld penetrating fully to the backing plate. Terry will arrange with SM for this to be done. *) A large batch (numbers unknown) of bellows assemblies is expected to be shipped to UVIC sometime this week. *) Albin Effernelli wrote that he will ship four repaired T-piece glands to UVIC on 19 June. The T-pieces are numbered, and their measured leak rates are: - 24, leak rate 10-9 mbar.L/s - 25, lek rate <10-9 mbar.L/s - 26, leak rate <10-9 mbar.L/s - 27, leak rate 10-9 mbar.L/s The assembly instructions for the VCR fittings will be included in the package. More Tees will be provided as they are repaired. Mark L. has ordered the parts to make two T-pieces at UVIC (total cost ~ $100) in case of further problems with the T-pieces from CERN. Looking through some VCR literature from Cajon, VCR fittings seem to be spec'd leak tight typically at 4 x 10-9 mbar.L/s, so I (pof) do not believe that the measured leak rates of 10-9 mbar.L/s should prove alarming. Once the repaired T-pieces have been received at UVIC, we will repeat the leak checks, paying special attention to the torque required to attain the seal (we should try to quantify the torque). If we measure comparable or smaller leaks without the use of excessive torque, we'll go ahead and use the repaired T-pieces. If anyone has any further thoughs on the T-piece issue, please circulate those thoughts to this mailing list. *) The crate designed by Mark to hold the feedthroughs is not large enough to also hold the bolt ring. Two additional crates will be built to hold the bolt rings, which will be placed in the large shipping container along with the feedthrough crates. Each of the bolt rings must be cleaned and individually bagged beforehand. *) July LARG week agenda: - Terry will present the heater design and tests. Pierre Pailler has been notified of the presentation, and that we would like a decision soon. - Terry or Roy will clarify with Pierre the `interface' items (o-rings and rf gaskets). The costs are nominal, but UVIC does not want to take the responsibility of the integrity of the feedthrough seal to the cryostat. Terry suggests that UVIC could purchase and supply the o-rings and rf gaskets, provided that CERN specify *exactly* what parts to purchase. Please circulate any other comments on this to this mailing list. - Margret will communicate with Horst regarding the pincarrier request. Two leak-tight PCT pincarriers (AD is to identify which ones) could be given to MPI as payment for the prototype pigtails provided to us. - Pof will present the project status and near-future plans, FCI cable test results, and projected test plans at CERN. - There is, of course, also the HEC baseplane issue that should be monitored closely. Agenda for next week: ^^^^^^^^^^^^^^^^^^^^^ - Milestones - Test results for T-piece glands from CERN - Construction plans over the next two weeks for FT0 - Final words on heater design before LARG week presentation - AOB